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Otto Cap®

Otto Cap® Foam Trucker Hat

Otto Cap® Foam Trucker Hat

$21.95
$21.95
Quantity 1 • $21.95 each
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Shipping calculated at checkout.
Color: Black

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  • Made to order. Ships in 2-5 business days.
  • No additional digitization fees.
  • Free replacement for damaged items.
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  • Otto Cap® Foam Trucker Hat

    Bold, lightweight, and built for standout designs, the Otto Cap® Foam Trucker Hat delivers a classic retro look with a structured feel. A great option for custom embroidery, merch, or event hats.

    Perfect for:

    • Events, promotions, or giveaways
    • Branded merchandise or retail hats
    • Lifestyle or retro-inspired designs
    • Everyday casual wear

  • Product Highlights

    • Foam front panel creates a bold, high-visibility surface
    • Mesh back provides breathable, all-day comfort
    • High-profile structure maintains a clean, retro look
    • Smooth front ideal for simple embroidery designs
    • Adjustable snapback ensures a flexible fit
    • Durable construction supports repeated wear

Full Product Details

The Otto Cap® Foam Trucker Hat (39-165) is designed for bold styling and reliable comfort. Featuring a high-density foam front panel with a polyester mesh back, it delivers a lightweight feel with strong visual impact. The seamless foam front creates a clean surface that works best for simple, minimalist embroidery designs.

Its structured, high-profile 5-panel construction gives it a classic trucker silhouette, while the pre-curved visor adds a familiar, ready-to-wear shape. The breathable mesh back helps keep airflow consistent, and the adjustable snapback closure ensures a comfortable fit for most wearers. This hat is a strong choice for promotional items, retail merchandise, or retro-inspired branding.

Fabric content:

  • Front: 100% polyester with foam backing
  • Back: 100% polyester mesh

Additional details:

  • Structured, 5-panel design
  • High-profile fit
  • Seamless foam front panel with lining
  • Pre-curved visor with matching undervisor
  • 8 rows of stitching on visor
  • Matching braid and sweatband
  • Adjustable plastic snapback closure
  • One size fits most
  • Customization method: embroidery (front)

Note: Due to the soft foam front, detailed or heavy embroidery may sink into the material. Simpler designs typically produce the best results.

Embroidery Details & Guidelines

Please read before ordering custom embroidery.

  • The on-screen preview is a visual mockup only; actual embroidery may vary.
  • Unless noted otherwise, designs are limited to 6 thread colors.
  • Products allowing full-color embroidery will be clearly marked.
  • Thread colors are limited to our palette and may appear different due to lighting, screens, or the embroidery process.
  • Fine details, gradients, or very small text may be adjusted or simplified for best results.

View our full Embroidery & Customization Disclaimers →

Decoration Locations: Front
Max Decoration Area Size: 5.5" x 2"

Acceptable Content: Make sure your design follows our Acceptable Content Guidelines.

Shipping & Returns

Processing & Shipping: Each order is made just for you. Production typically takes 2-5 business days, and most U.S. orders arrive within 5-7 business days after shipping.

Returns & Exchanges: We want you to love your order! If it arrives damaged, defective, or incorrect, please reach out within 14 days of delivery and we’ll make it right with a replacement or refund.